THIS ANNOUNCEMENT CONTAINS INSIDE INFORMATION FOR THE PURPOSES OF THE MARKET ABUSE REGULATION (EU) NO. 596/2014 (INCLUDING AS IT FORMS PART OF THE LAWS OF
29 April 2024
Ferro-Alloy Resources Limited
("Ferro-Alloy" or the "Group" or the "Company")
2023 Final Results
Ferro-Alloy Resources Limited (LSE:FAR), the vanadium producer and developer of the large Balasausqandiq vanadium deposit in
Financial and corporate summary
· Group revenues of
o Reduced sales prices as a result of falling market prices for both vanadium pentoxide and molybdenum during the year
o Concentrate supply issues at the plant site impacting production
· Cost of sales decreased to
· The Group made an overall loss for the year of
· Cash at bank at 31 December 2023 was
· A new phased
·
· Vision Blue Resources Limited increased its stake in the Company to 22.99% following the conversion of loan notes to ordinary shares
· The Group has been awarded grant funding in
Operational Highlights
Feasibility Study
The completion of the Phase 1 feasibility study remains the main focus of the Company. Delays, mainly due to increased lead times for study workstreams, and service provider constraints means that the Company expects the publication of the Phase 1 feasibility study in the fourth quarter of this year.
Exploration
· Ore resource for ore-body 1 was revised upwards by SRK Consulting (
· Drilling of ore-bodies 2, 3 and 4 has been completed with the exception of an area which is difficult to access. The Company is awaiting assays for these ore-bodies which are expected to provide the feed for the larger Phase 2 development of the deposit
· Metallurgical test-work is nearing completion
Process Plant
Improvements to the plant during the year included:
· Construction of a dedicated area for the alumothermic production of ferro-molybdenum
· Addition of a new dissociation oven for the conversion of ammonium metavanadate to vanadium pentoxide
· Two new press-filters and other equipment were added to the plant to enable the re-pulpation of residues and further vanadium extraction
· Main fuel for the ovens was converted from diesel to liquid gas which is both lower cost and lower emissions
· Installation of air-cleaning equipment to improve work conditions and external emissions
Production
The plant has operated well during the period and despite production having been affected by several factors including supplier defaults and logistical problems during the year, the Group produced:
· 310.5 tonnes (2022: 305.5 tonnes) of vanadium pentoxide
· 34.3 tonnes (2022: 36.0 tonnes) of molybdenum (in ferro-molybdenum)
· Post period, the Group announced a 169% increase in production during Q1 2024 to 81.6 tonnes in comparison to Q1 23 (2023: 31.3 tonnes)
Commenting on the results, Nick Bridgen, CEO of Ferro-Alloy Resources said:
"It has been a challenging year for the Company, with supplier and logistical problems, as well as a deterioration in the price of vanadium pentoxide, mainly attributed to the slowing Chinese construction sector."
"Despite this, the Company has continued to make improvements to the plant and the outlook for concentrate supplies is now improving for the remainder of 2024."
Publication of Annual Report
The Company's annual report will be available shortly on the Company's website at www.ferro-alloy.com
For further information, visit www.ferro-alloy.com or contact:
Ferro-Alloy Resources Limited |
Nick Bridgen (CEO) / William Callewaert (CFO)
|
info@ferro-alloy.com
|
Shore Capital (Joint Corporate Broker) Liberum Capital Limited (Joint Corporate Broker) |
Toby Gibbs/Lucy Bowden
Scott Mathieson/John More
|
+44 207 408 4090
+44 20 3100 2000
|
St Brides Partners Limited (Financial PR & IR Adviser) |
Ana Ribeiro / Charlotte Page |
+44 207 236 1177 |
REVIEW OF THE YEAR
Operational Review
Whilst the main focus of the Group is on the feasibility study of the Balasausqandiq vanadium deposit, the Group is engaged in the business of extracting vanadium, molybdenum and nickel from purchased concentrates. This business resulted from the conversion and expansion of the large-scale test-plant that was constructed to pilot and test the metallurgical processes to be used in the main Balasausqandiq project.
This operation is intended to provide a cash flow to assist with the substantial ongoing costs of the preparation of the feasibility study and to contribute to the construction costs of the Balasausqandiq project mining operations.
A second objective is to retain the high quality technical and operating team that developed the metallurgical processes to be used in the main Balasausqandiq project so that they are available to assist with the feasibility study, design and future construction and operation of Phase 1 and Phase 2 of the Balasausqandiq project. As a result, the Group's work-force is experienced and will have a high level of technical and operational expertise prior to commissioning of the mine, significantly de-risking the project.
Feasibility Study Review
The main objective of the Group is to bring into production the Balasausqandiq deposit and to build a processing plant to treat 1.1 million tonnes of ore per year (Phase 1) mined from Ore Body 1 ("OB1") and later increase to a total of four million tonnes per year (Phase 2) through the additional mining of Ore Bodies 2, 3 and 4 ("OB2, 3 and 4"). The plans for Phase 2 may be amended to be staged in terms of additional modules at the same or similar scale to Phase 1.
Balasausqandiq deposit
The Balasausqandiq deposit is exceptional in a number of ways. Primarily, it is not a typical vanadiferous magnetite deposit but a sedimentary deposit and is expected to have lower capital and operating costs.
Furthermore:
· The ore is amenable to a whole-ore pressure acid leach process which gives a higher metallurgical recovery than conventional magnetite extraction;
· Pre-concentration of the ore and high temperature roasting are not required;
· There are potentially valuable by- or co- products within the ore, principally carbon, which can be easily recovered without significant additional processing;
· Major infrastructure items of power, road and rail connections already exist on site or nearby; and
· The Balasausqandiq deposit is a very large deposit and is easily mined from an open pit. Phases 1 and 2 combined envisage production of 24,000 tonnes per year of vanadium pentoxide, over 10% of current world supply.
The development of the deposit is planned to be in two phases, Phase 1 and Phase 2. Phase 1 will involve the construction and operation of an initial process plant treating over million tonnes per year of ore, followed, as soon as commissioning has been successfully concluded, by a Phase 2 operation for a further three million tonnes per year. The staging is to allow for the reduction of engineering scale-up risk and allow time for the development of markets as production increases. The staged development also reduces the amount of capital that has to be raised for the initial development, with the second stage to be largely financed by the earnings of the first.
Process plant
By the start of 2023, the plant had been significantly expanded and equipment added to enable the full recovery of all of the components of the purchased concentrates, and, more importantly, no tailings or other residues are ultimately left on-site.
Although the plant is designed to be flexible and able to treat a variety of raw materials, the most common raw materials treated are the spent catalysts used to remove impurities from crude oil in refineries. These typically contain vanadium, molybdenum and nickel, all of which can be recovered.
Improvements to the plant during the year have included the construction of a dedicated area for the alumothermic production of ferro-molybdenum, a new dissociation oven for the conversion of ammonium metavanadate ("AMV") to vanadium pentoxide, two new press-filters and other equipment to enable the re-pulpation and further vanadium extraction from the nickel-rich residues. The main fuel for the ovens was converted from diesel to liquid gas which is both lower cost and lower in emissions. Various air-cleaning equipment has been installed, considerably improving the working environment and external emissions.
Production
During 2023, the plant has operated well, although production has been constrained by supplier defaults and delays in the delivery of concentrates to the plant, the latter made considerably worse by the war in
During the year, production of vanadium pentoxide and molybdenum (in ferro-molybdenum) amounted to 310.5 tonnes (2022: 305.5 tonnes) and 34.3 tonnes (2022: 36.0 tonnes), respectively.
Quarter |
Production of Vanadium pentoxide (tonnes) |
Growth vs last year |
Production of Molybdenum (tonnes) |
Growth vs last year |
Q1 |
31.3 |
-61.4% |
6.5 |
-42.5% |
Q2 |
141.4 |
+54.2% |
14.1 |
+35.6% |
Q3 |
47.3 |
-32.3% |
6.4 |
-41.8% |
Q4 |
90.5 |
+44.1% |
7.4 |
+124.2% |
2023 total |
310.5 |
1.6% |
34.4 |
-4.4% |
The plant also produced a nickel concentrate for sale to customers during the year.
Product prices (mid-market, as published) have broadly deteriorated by between 31% and 33% during the year, as shown in the table below:
|
Start of 2023 |
Average for the year |
End of 2023 |
Current (19 April 2024) |
Vanadium pentoxide (US$/lb) |
9.44 |
8.33 |
6.53 |
5.86 |
Ferro-molybdenum (US$/kg of Mo) |
72.5 |
58.42 |
48.7 |
47.6 |
Production Outlook
The plant is capable of making significant cash flows but production to date has been restrained by a variety of factors, including indiscipline by suppliers and logistical problems.
The Group has accumulated significant experience in the business and is now sourcing concentrates from more reliable counterparties and has started to source some materials on a tolling basis which eliminates the risk of price movements between the time of purchase of concentrates and the sale of the product. Whilst there is always a chance of supply disruptions, the Directors believe that the situation will be much improved during 2024.
Vanadium prices are extremely weak, generally attributed to the slowing Chinese construction sector which is very important for overall demand. The current price is around
Molybdenum prices are currently around
Grant funded Research and Development projects
The Group has been awarded grant funding in
Electrolyte for vanadium redox flow batteries
VRFBs are a means of energy storage particularly suitable for the longer-duration storage of energy from intermittent renewable sources. VRFBs have certain advantages over lithium-ion technology, including being scalable, not degrading over time and not catching fire, which make them more suitable for bulk, longer duration, energy storage.
The worldwide roll-out of VRFBs appears to have started and although forecasts vary, the general expectation is that the demand for vanadium electrolyte purposes will expand to become a significant part of overall vanadium demand.
The Company's wholly owned
The decision to award the grant was made by
The Company announced on 2 September 2020 that it had developed and patented technology to produce vanadium electrolyte directly from AMV. The ability to make vanadium electrolyte directly from AMV provides not only the required know-how to enter this market, but also a cost advantage over traditional processes.
After a period of testing and development, the plan is to continue to produce and market vanadium tri-oxide and, if there is demand in the local region, to supply electrolyte. The aim is to position the Group to be able to supply at a large scale into this potentially very large market when the main Balasausqandiq project is commissioned.
Production of carbon concentrate for the substitution of carbon black in the making of rubber
The Group is working with the National Engineering Academy of the
Production of rare metal concentrates from vanadium-containing ore
The Group has been awarded grant funding as a private partner to a Satbayev University programme for the development of new metallurgical technologies.
Exploration
There are six known ore-bodies in the deposit and there is some evidence of a seventh. Of these, only OB1 has now been explored sufficiently to declare a resource under the CRIRSCO approved standards.
A revised mineral resource estimate was issued by the Company's consultants SRK in April 2023 and included the following highlights:
· An Indicated Mineral Resource of 32.9 million tonnes for OB1, at a mean grade of 0.62% vanadium pentoxide ("V2O5"), reported at a marginal cut-off grade of 0.4% V2O5 - equating to 203,364 contained tonnes of V2O5
· An increase of 8.6 million tonnes (35.4%) of mineral resource and an increase of 38,058 tonnes (23%) of contained V2O5 by comparison with the estimate contained in the Company's 2018 Competent Persons Report
· The results of the previously reported infill drilling and trenching programmes completed during 2021/22 have been successful in converting 100% of the Resources to Indicated for the OB1 deposit. No Measured or Inferred Resource are stated
· A total of 75 diamond core holes and 88 trenches were used to define the Resource (a reduction of drill section spacing to 250 metres from the original 500 metres increased confidence)
· Confirmation that there are reasonable prospects for eventual economic extraction by constraining the Mineral Resources to an optimised open pit shell (50 degree slopes and a revenue factor of 1) using a selling price for 98% V2O5 flake of
Summary Report for April 2023 MRE OB 1 Resource
Classification |
Zone |
Tonnage (Mt) |
% V2O5 |
% Mo |
% U |
% C |
Indicated
|
Oxide Transitional Fresh (Sulphide) |
1.57 |
0.67 |
0.014 |
0.0047 |
7.16 |
1.25 |
0.66 |
0.014 |
0.0045 |
7.17 |
||
30.08 |
0.61 |
0.015 |
0.0052 |
8.83 |
||
Total |
|
32.90 |
0.62 |
0.015 |
0.0051 |
8.69 |
OB2, 3 and 4
The drilling of OB2, 3 and 4 has been completed and receipt of the final assay results and corresponding mineral resource estimate are awaited. Due to topography, some 25% of the planned exploration area has proved to be difficult and expensive to access and as a result has not been drilled (albeit the Company does not expect the area to create difficulties for actual mining).
The mineral resource estimate for OB2,3 and 4 will exclude the area of difficult topography, however, based on semi-quantitative XRF analysis carried out on cores by the Company, the amount drilled is expected to provide ample ore to provide a relatively long life for the Phase 2 development.
Open pit geotechnical drilling
The open pit geotechnical study has been completed and the results will be used to confirm the open pit slope design.
Open pit hydrogeological drilling
Open pit hydrogeological drilling for OB1 has been completed and the hydrogeological study will be concluded as a part of the mine planning study.
Water supply hydrogeological drilling
A water bore drilling investigation for the water supply has been completed with the results awaiting final reporting.
Tailings management
The tailings management facility site selection study has been completed and a ground investigation programme of boreholes and test pits undertaken. The soil samples collected during the ground investigation are currently undergoing a programme of geotechnical testing at a soil investigation laboratory in
Processing
Metallurgy
Extraction of vanadium during acid leaching, following initial pilot and subsequent testing, continues to be between 94-97% vanadium extraction into solution.
Metallurgical testing including engineering tests, solid liquid separation tests, tailings product assessment and vanadium recovery to a saleable product continued at SGS Canada Inc ("SGS") managed by Tetra Tech Limited ("Tetra Tech").
Testing of the carbon element of the ore has been added to the scope of work at SGS targeting a
minimum 40% carbon grade product with carbon flotation optimisation work continuing contemporaneously.
Carbon and ferro-silicon feed products from tailings
Test-work on the extraction of a carbon concentrate and on its use as a substitute for carbon black has been included within the scope of the Phase 1 feasibility study. Flotation tests show that the necessary >40% concentrate can be made with good overall carbon recovery. Testing of the product for use in making rubber by substitution for carbon black has been successfully completed and a further test programme to produce tyre industry normative data has been commissioned.
Transport logistics studies and further test programmes aimed at facilitating marketing and product qualification are planned. Test-work on alternative uses for the carbon-rich tailings as feed to ferro-silicon smelting is also ongoing.
Process design
The process plant design by Tetra Tech is focussed on employing the results of the SGS laboratory
test work to initially design the comminution, leaching circuit and full process design criteria for the Phase 1 plant.
Conclusion
The Company expects the publication of the Phase 1 feasibility study in the fourth quarter this year to significantly raise awareness of the emergence of this new addition to the global vanadium market at the time of growing investor appreciation for rising vanadium use in the construction and green energy economy.
Discussions with various potential investors and debt funders have already been initiated but the publication of the feasibility study is expected to trigger the advancement of these discussions.
Financial Review
Earnings
The Group reported revenues of
US |